Author Archives: stiganielsen

Robo(a)t Workshop

funded by Kulturhavn365

The workshop was free and open to everyone upon registration. 19 registrations and we were full.

The aim was to let interests meet through building remote controlled or autonomous sail drones. We had only two days, Saturday and Sunday to build and test. One motor boat and one remote controlled sailboat, an autonomous boat without electronics, and a propeller boat with electronics but without control were made. Many other designs were almost ready to launch, they might be finalized later…

Photos by: Mads Rudolf

Startup discussions after the introduction

designing

 

more setting up raspberry zero

sewing a flag

turning ballbearing fitting for mast

programming transmitter

sawing and sanding

Sanding aerofoils

final touch

launching motor boat

testing a successful remote controlled design

testing motor boat

checking last things before launch

recovering after problems with ice in the water

sailing

sailing

ready to launch

 

Ice Dome on a Canal In Denmark

 

The project started in 2015 from an idea by Alexander Osika, at Chalmers University of Technology. The project was suggested for Smartgeometry 2016 at Chalmers.

A first prototype was set up by Alexander and Michael in the freeze storage house in Gamla Staden, Göteborg 

Now a few years later (late Feb 2018) I saw cold weather coming on the forecast and started building a few days before it hit Denmark.

This (2018) version is made from a modified tripod with a fixed cogwheel and a bearing suspended platform holds all the electronics while it is turning around its own axis. A motor with cogwheel pull the platform around the larger fixed cogwheel and a motor with peristaltic pump propel the water, a battery powers the motors, heaters and sensors and a servo actuates the tilting nozzle. All settings and sensor data are transmitted wireless via Bluetooth. Electronics in total: Two stepper motors and stepper drivers, Bluetooth module HC-05, Arduino Nano, 5V voltage regulator, 2x TIP120 transistors, Servomotor 180′, 2xThermistors and kanthal thread as heating elements.

The peristaltic pump draws up water through a tube going down through a center hole in the ice cap. The water is then pushed through a tube to the end of the nozzle where it is sprayed on the ice. As the layers of ice are added, a wall of ice will build up, firstly in a circle, then as the nozzle tilts up the three dimensional shape will become spherical.

The speed of the peristaltic pump as well as speed of rotation, temperature settings and servo tilt is adjustable. In this first build the servo was not actively adjusted, just set to a height over Bluetooth like other variables like heat setpoints, flow and rotation. Two PID control algorithms run on the arduino to control the temperature for both the intake tube and in the long nozzle. To distribute temperature, and reduce power consumption the nozzle is constructed from a few layers: The water runs through a PVC tube of about IØ 5mm, on the outside of this is a thermistor placed. The tube and thermistor are drawn through the inside of a cobber tube of IØ8mm which is coated outside with polymide film (kapton tape). This film acts as electrical insulation between the kanthal thread being the heating element which is wrapped around the cobber tube. On the outside of the cobber tube and heater is another layer of polymide film and finally 8mm insulation layer of foam padding with reflecting aluminium tape on top to reflect infrared.

A final power consumption of 300mAh at 8v without heaters on, and 2100mAh with both heaters at maximum. The battery is a 2cell LiPo with 6000mAh capacity. The rig should be able to run for up to 10hours per charge.

Several attempts to print a dome failed due to various reasons. (1) Ice forming in the vertical central tube until rotation of intake PVC tube was jammed from rotating. This was solved by adding the second heating element and additional insulation between ice cap and aluminium tube, this meant a larger hole in the ice had to be drilled. (2) Leakage in peristaltic pump caused large ice formation in gears and bearings – solved by gluing PVC tubing firmly. (3) Ice forming in nozzle causing all tubes to freeze due to low setpoint temperature. -soon the system must run out of points of failure 🙂

(LEFT) To avoid dripping and back flow leading to overicing the first nozzle had its inner diameter reduced using shrink tubing, however, as it was outside thermal protection of the cobber, it soon froze up. (RIGHT) improved nozzle of metal. The PVC tube is squeezed by the cobber tube from the outside to hold this find stainless steel tube in place.

The wall was only a few cm after approx 2 hours of on-off printing (and failing to print further for various reasons)

The project is under development, and more testing is coming up -when the weather allows…

Astronauts could live inside ice domes on Mars

Autonomous Rover

Semi-autonomous rover navigated successfully between preprogrammed coordinates (geolocations).

Throttle is still manual during testing for safety. The Rover hardware was built on an old remote controlled toy car. Controllers, servos, motors and motor controller is buffed up with modern high current electronics all controlled by the PixFalcon with a GPS/Compass sensor. The flight controller is programmed through QgroundControl v3.

The Riddled Barcrawl

The game is more of a structure for a series of riddles, quizzes or games, to take out and about in bars for a fun night out.

4-12 persons can participate. If more than 6 pers, pairs can be formed. The number of pairs+1 is the number of venues to visit throughout the night.

Each person or pair creates a riddle for the others to solve. The answer to the riddle must lead to a bar, restaurant or other venue, where the next riddle can be presented.

In this way a series of riddles, each solved at a separate venue lead the group around town. While the entire route remains a surprise to everyone along.

An ‘assistant’ – not taking coming along the trip – lays out the order of venues through the trip. This serves the purpose in order for the group to move around town in a short rational path.

For this assistant to know the venues selected, every person or pair inform this assistant (and only the assistant)

Once the route is laid out, the assistant makes a deck of envelopes for the group to bring on the trip. The envelopes are numbered 1..n. Each envelope contain only the name(s) of the next person or pair to present their riddle or quiz.

Havne Kajak Workshop – Harbour Kayak Workshop

We took up the tradition of ‘Skin On Frame’ kayaks as built in Greenland. Only this time we simplified the design to be able to build them in just a weekend.

One kayak and one Stand Up Paddle board were finished and tested on the Sunday, another two kayaks finished over the next days, and until this day one team still needs to skin the last kayak.

We may soon have another kayak workshop, so feel free to contact me and see if there are still places and what dates we settle on.

 

 

Photo: Mads Rudolf

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Photo: Mads Rudolf

The sign for MAKE:lab

To test the accuracy of the plasma cutter mounted on the KR150 industrial robot arm, we did the sign for MAKE:lab

Although its rough on the edges, it proved a nice easy and efficient way to cnc-cut large sheets of metal.

 

The 3D Voronoi puzzle

This is an old little puzzle I did to test my 3D printer.

I did two versions, first a 30 piece, which took a few weeks to solve, then an 8 piece to give to friends so they would actually maybe solve it.

It is challenging to start but it gets easier as any puzzle.

Find full 3d models and other at my Thingiverse post

The Lego Game

Take your box of Lego and sort a number of exact similar piles. The number of piles should match the number of players. I recommend storing the pieces in separate bags for later use.

Now each player has  a handful of pieces, say there are 16 in each pile for example.

1: Now the first player makes a little arrangement of 4 selected pieces from his own pile. While doing so he hides his pieces behind a standing open book or in his lap under the table.

2: When all players are ready, he shows the arrangement in the middle of the table.

3: At the moment the arrangement is shown the other players can copy the arrangement as fast as possible. But!

4: At any moment any of the players copying can say stop, and everyone has to stop building.

5: The copies are now compared to the original and minus points are given for misplaced pieces.

6: Points are noted, and the next player makes an arrangement now with 8 pieces. (repeat from 1)

Finally: The points are summarized such that the weight of points are relative to the number of pieces.

Notes: It can be troublesome to calculate points, so give and take a bit or just rate the figures quickly looking for similarity, then throw points by the paper-sissor-stone method: showing a number of fingers at them simultaneously (one figure at the time – fairplay)

-The fun part here is to just build arbitrary lego figures and train the 3D perception.